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Corrugated Packaging

Kraft Mailer Boxes

Natural brown corrugated mailers with your brand printed on

Custom kraft mailer boxes made from brown corrugated board, printed with your logo inside or out. A natural, eco-minded look for ecommerce, subscription and gift brands, with free dieline support, MOQ from 100 boxes and 12–15 business day production.

Minimum order
100 boxes
Production
12–15 business days
Quote reply
within 1 hour (business hours)

✓ Free design & dieline support · ✓ Free sample kit on orders of 10,000+ units

Mailer Boxes - front view (concept mockup)
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Mailer Boxes front view

Buyer guide

What are kraft mailer boxes?

Kraft mailer boxes use corrugated board with an unbleached brown outer liner. The natural fibre colour gives an honest, eco-conscious look that suits organic, handmade, apparel and lifestyle brands, and it hides the scuffs a box picks up in the post better than white board does.

Because the brown liner is not bleached, ink sits on a tan background. Dark inks such as black, navy or deep green print crisply, while light colours look softer. For a bold light logo we can print an opaque white base first, or keep the outside plain and print the inside in full colour for a reveal when the customer opens the box.

Every kraft mailer is made to your inside dimensions, so the product does not rattle and you do not pay to ship air. Boxes are delivered flat and fold into shape without tape or glue.

Size guide

Popular sizes for kraft mailer boxes

Popular stock-like sizes we make often. Any custom size is possible — quote your inside Length x Width x Depth.

Kraft Mailer Boxes size chart
UseInches (L x W x D)MillimetresBest for
Small accessories6 x 4 x 2"152 x 102 x 51 mmJewelry, cosmetics minis, cards
Beauty & skincare set8 x 6 x 2"203 x 152 x 51 mm2-3 bottles, sample kits
Standard ecommerce9 x 6 x 3"229 x 152 x 76 mmCandles, supplements, small gifts
Folded apparel10 x 8 x 4"254 x 203 x 102 mmT-shirts, socks bundles, gift sets
Flat apparel12 x 9 x 3"305 x 229 x 76 mmShirts, hoodies, books
Subscription box12 x 10 x 4"305 x 254 x 102 mmMonthly boxes, curated kits
Large bundle14 x 10 x 4"356 x 254 x 102 mmMulti-item orders, shoes
Oversized16 x 12 x 4"406 x 305 x 102 mmBedding, jackets, large kits

Material

Kraft corrugated board options

Pick the lightest board that protects your product — it keeps both the box price and the shipping cost down.

F-flute (micro flute)

about 0.8 mm

Light retail mailers under 0.5 kg, sharpest print

E-flute

about 1.1–1.6 mm

Most ecommerce mailers up to about 2–3 kg

B-flute

about 2.5–3 mm

Heavier or fragile items, courier-heavy routes

E/B double wall

about 4–4.5 mm

Glass, ceramics and high-value shipments

Printing & finishing

Printing options for kraft mailer boxes

One or two colour logo

The most economical way to brand kraft. A single dark ink logo on the lid gives a clean, premium look.

CMYK on kraft

Full colour prints well but colours read warmer and slightly muted on brown. Ask for a digital proof to see the effect.

White ink base

An opaque white layer under colours keeps light and bright artwork true on kraft.

Inside print

Print the inside in full colour or a pattern while keeping the outside plain kraft for a surprise unboxing.

Pricing

What affects the price of kraft mailer boxes?

1

Quantity

Set-up cost is shared across the run, so the price per box drops sharply as quantity rises.

2

Box size and board

Larger boxes and thicker flutes use more board. Choosing E-flute over B-flute where the weight allows saves money.

3

Print coverage

A small logo costs less than full-coverage artwork; printing both inside and outside adds a second pass.

4

Ink colours

One or two spot colours are cheaper than CMYK plus white base.

5

Add-ons

Inserts, tissue, stickers and special finishes each add to the unit price.

How to save

Ways to lower your cost per box

  • Use a standard size from the chart above if it fits your product
  • Start with a one-colour logo outside and add inside print later
  • Choose E-flute unless the packed item is heavy or fragile
  • Order a larger run — the per-box price falls quickly with quantity

Compare styles

Is this the right box style?

StyleChoose it if…
Mailer box (roll end tuck front)You want a premium unboxing and the box ships on its own
Shipping box (regular slotted)You pack several items and want the lowest cost per box
Folding cartonThe product sits on a shelf and ships inside an outer carton
Rigid boxThe box itself is part of a luxury gift and ships inside a mailer

Quote checklist

What to send for an accurate quote

Send these details and we reply within 1 hour (business hours) with pricing and a free dieline.

Request a quote
  1. 1Measure the product (or the product in its inner packaging) and add 3–5 mm clearance on each side
  2. 2Give us inside dimensions as Length x Width x Depth
  3. 3Tell us the packed weight so we can pick the right flute
  4. 4Decide outside only, inside only, or inside + outside print
  5. 5Share logo files as AI, PDF or SVG (vector) and brand colours as Pantone or CMYK
  6. 6Say if you need inserts, dividers or tissue with the box
  7. 7Tell us the delivery country and target date

Product Details

Why choose Kraft Mailer Boxes?

Kraft Mailer Boxes help brands improve presentation, product safety, customer experience and professional shelf impact.

Request Price Guidance
✓

Custom Size

Produced according to product dimensions, structure and packing requirement.

✓

Material Guidance

E-Flute Corrugated Board, B-Flute Corrugated Board and other professional material options can be selected according to product use.

✓

Printing Support

CMYK, Pantone, inside/outside printing and brand-focused artwork support.

✓

Finishing Options

Matte Lamination, Gloss Lamination and other finishing options are available for better brand presentation.

Buyer Trust

Built for serious packaging buyers.

Printy Packaging is designed to help brands understand packaging options clearly before moving toward quote and production planning.

Quote-Focused Support

We guide buyers with size, quantity, material, printing and finishing details before final quote planning.

International Buyer Ready

Our website is built for USA, UK, Canada, Europe, UAE and worldwide custom packaging inquiries.

Material & Finish Guidance

We help explain paperboard, kraft, corrugated stock, rigid board, lamination, foil, embossing and spot UV.

Product Page Direction

Buyers can explore products, categories, markets and packaging guides before submitting an inquiry.

Materials

E-Flute Corrugated Board
B-Flute Corrugated Board
Micro Flute Board
3 Ply Corrugated Board
5 Ply Corrugated Board
White Back / Kraft Corrugated Board

Finishing Options

Matte Lamination
Gloss Lamination
Soft Touch Lamination
Spot UV
Foiling / Embossing
Die Cutting

Industries

Ecommerce
Apparel
Candles
Organic Food
Subscription Boxes

Quote Checklist

Before requesting kraft mailer boxes, prepare these details.

Complete information helps the sales team understand your packaging need and provide better quote guidance.

Box style or packaging type
Product size with unit
Required quantity
Material or paperboard preference
Printing colors
Finishing options
Artwork or dieline status
Delivery country

For Kraft Mailer Boxes, also share product use, target market and any premium finish requirement such as lamination, foil, embossing or spot UV.

FAQ

Questions about Kraft Mailer Boxes

Are kraft mailer boxes recyclable?+

Yes. Kraft corrugated board is widely recyclable and can be made with recycled content. Avoid plastic lamination if you want the box to stay fully recyclable.

Can you print white or bright colours on kraft?+

Yes. We print an opaque white ink base first so light colours stay bright. Without it, light colours look softer on the brown liner.

What is the minimum order for kraft mailer boxes?+

Our minimum order starts from 100 boxes. The price per box falls as the quantity increases.

How long does production take?+

Standard production is 12–15 business days after you approve the digital proof, plus shipping time to your country.

Which flute should I choose for kraft mailers?+

E-flute suits most ecommerce products up to about 2–3 kg. Choose B-flute or double wall for heavy, fragile or high-value items.

Can I get a sample before the bulk order?+

Yes. We share a free digital proof for every order and a free sample kit on orders of 10,000+ units.

Do I need artwork before requesting a quote for kraft mailer boxes?+

Artwork is helpful but not required for the first quote request. You can share size, quantity, material, printing and finishing details first. Final production should use approved artwork and dieline files.

What details should I send for a kraft mailer boxes quote?+

For a better quote, send box style, product size, quantity, material preference, printing colors, finishing options, artwork status and delivery country.

Need custom kraft mailer boxes?

Share your product details and our packaging team will guide you with the best material, printing and finishing options.

Request Quote