Minimum order
Orders start from 100 boxes for most styles, so you can try a design with a small run before ordering in bulk.
Corrugated Packaging
Mailer Boxes
Branded mailer boxes for ecommerce and delivery
Estimated from$9.75/box
Rough estimate for a standard size at about 100 pcs. Your real price can be lower or higher.
Size, material, finish and quantity set the final quote. Bigger orders cost less per unit. Send your details for a free, exact quote. We reply within 10-15 minutes.
Custom mailer boxes are perfect for ecommerce, subscription boxes, shipping and product delivery. They provide protection, easy opening, brand visibility and a premium unboxing experience for online stores, apparel brands, subscription businesses and product-based companies.
- Minimum order
- 100 boxes
- Production
- 10–12 business days · rush 8 business days
- Quote reply
- within 10-15 minutes
- Shipping
- Included to USA, UK & Australia
✓ Free design & dieline support · ✓ Free sample kit on orders of 10,000+ units
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Mailer Boxes Hero View
Product details
Mailer Boxes options
Materials
- E-Flute Corrugated Board
- B-Flute Corrugated Board
- Micro Flute Board
- 3 Ply Corrugated Board
- 5 Ply Corrugated Board
- White Back / Kraft Corrugated Board
Finishing options
- Matte Lamination
- Gloss Lamination
- Soft Touch Lamination
- Spot UV
- Foiling / Embossing
- Die Cutting
Industries we make them for
- E-commerce
- Subscription Brands
- Retail
- Apparel
Ordering With Printy
What to expect when you order.
The basics we confirm on every quote, so you know how the order works before you commit.
Proof before printing
You see a digital proof with the dieline, artwork placement and finishes, and nothing is printed until you approve it.
Production time
Standard production is 10–12 business days after proof approval, or 8 business days on a rush order, plus shipping to your country.
Material & finish advice
We explain paperboard, kraft, corrugated and rigid board, and finishes such as lamination, foil, embossing and spot UV.
Packaging Guides
Helpful guides before choosing mailer boxes.
These internal guide pages help buyers understand materials, finishes, artwork and samples before sending a custom packaging inquiry.
Packaging Materials
Compare paperboard, kraft, corrugated, rigid board and greaseproof paper options.
Read guide →Finishing Options
Explore lamination, foil stamping, embossing, debossing, spot UV and premium coatings.
Read guide →Artwork & Dieline Guide
Understand bleed, safe area, dieline, CMYK, Pantone, barcode and final approval.
Read guide →Sample Kit Guide
Learn how samples help review material, structure, print quality and presentation.
Read guide →FAQ
Questions about Mailer Boxes
Can mailer boxes be made in custom sizes?+
Yes, mailer boxes can be produced in custom sizes based on your product dimensions, quantity, packaging style and delivery requirement.
Can mailer boxes be printed with my logo and brand colors?+
Yes, mailer boxes can be custom printed with your logo, brand colors, product text, barcode, artwork and premium finishing options.
Which material is best for mailer boxes?+
The best material depends on product weight, usage, shipping method, brand presentation and budget. Printy Packaging can guide you with suitable board, paper, kraft, corrugated or rigid material options.
Which finishing options are available for mailer boxes?+
Finishing options can include matte lamination, gloss lamination, soft touch, foil stamping, embossing, debossing, spot UV, die cutting and other options depending on the product and material.
Do you support corrugated packaging inquiries for USA, UK and Canada buyers?+
Yes, Printy Packaging is built for international custom packaging inquiries including USA, UK, Canada, Europe, UAE and worldwide buyers.
Do I need artwork before requesting a quote for mailer boxes?+
Artwork is helpful but not required for the first quote request. You can share size, quantity, material, printing and finishing details first. Final production should use approved artwork and dieline files.
What details should I send for a mailer boxes quote?+
For a better quote, send box style, product size, quantity, material preference, printing colors, finishing options, artwork status and delivery country.
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Share your product details and our packaging team will guide you with the best material, printing and finishing options.
Get My Free QuoteEstimated from
$9.75/box